Project Reports

Projekte

Project Reports:

Nitriding Furnaces

Schachtofen

Type of Furnace: Nitriding shaft furnace, approx. 2 m diameter, 4,5 m depth
Process: Classic nitriding, nitrocarburizing, oxy-nitriding
STANGE Scope of Work: New furnace, control cabinet with SE-504, new gas cabinet
with MFC`s
STANGE Products: SE-504, nitriding potential control, H2-Sensor


Schachtofen

Type of Furnace: Nitriding shaft furnace, approx. 4 m diameter, 12,5 m depth
Process: Classic nitriding
STANGE Scope of Work: Retrofit to SE-607
STANGE Products: SE-607, nitriding potential control, H2-Sensor


Nitrierofen

Type of Furnace: Horizontal nitriding furnace, approx. 1 m diameter, 1,5 m depth
Process: Classic nitriding, nitrocarburizing

STANGE Scope of Work:

New furnace, control cabinet with SE-607,
gas cabinet with MFC`s

STANGE Products: SE-607, nitriding potential control, H2-Sensor, Q-Probe


Nitrierkastenofen

Type of Furnace: Nitriding box furnace, approx. 4 m³
Process: Classic nitriding, nitrocarburizing

STANGE Scope of Work:

Retrofit 4 furnaces to SE-502, new gas cabinet with MFC`s

STANGE Products: SE-502, nitriding potential control, H2-Sensor


Horizontaler Nitrierofen

Type of Furnace: Horizontal nitriding furnace, approx. 2 m diameter, 4,5 m depth
Process: Low temperature oxy-nitriding

STANGE Scope of Work:

New furnace, control cabinet with SE-607

STANGE Products: SE-607, nitriding potential control, H2-Sensor, Q-Probe


Horizontaler Nitrierofen

Type of Furnace: Horizontal nitriding furnace, approx. 2 m diameter, 3 m depth
Process: Classic nitriding, nitrocarburizing, oxy-nitriding

STANGE Scope of Work:

New furnace with SE-510

STANGE Products: SE-510, nitriding potential control, H2-Sensor


Nitrierschachtofen

Type of Furnace: Nitriding shaft furnace, approx. 4 m diameter, 12,5 m depth
Process: Classic nitriding

STANGE Scope of Work:

Retrofit to SE-510, new gas cabinet with MFC`s

STANGE Products: SE-510, nitriding potential control, H2-Sensor


Nitrierschachtofen

Type of Furnace: Nitriding shaft furnace, approx. 0,5 m diameter, 1 m depth
Process: Classic nitriding, nitrocarburizing, oxy-nitriding

STANGE Scope of Work:

Retrofit to SE-607

STANGE Products: SE-607, nitriding potential control, H2-Sensor, L-Probe



Horizontal-Nitrieranlage

Type of Furnace: Horizontal nitriding furnace (new furnace)
Process: Nitriding, NH3 splitter, nitrocarburizing,
preoxidation with air,
postoxidation with water

STANGE Scope of Work:

Gas cabinet with MFC´s for NH3, NH3
cracked gas, N2, CO2
Nitriding potential control
Atmosphere control H2 Sensor
Calculation of: Kn, Ko, Kc

STANGE Products: Programmer SE-510, nitriding potential control


Nitrierofen

Type of Furnace: Nitriding furnace
Process: Nitriding

STANGE Scope of Work:

Equipment of a new furnace
Planning, programming, commissioning
Gas cabinet, control cabinet

STANGE Products: Programmer SE-510, H2-Sensor,
nitriding potential control


Nitrierofen

Type of Furnace: Nitriding furnace
Process: Nitriding

STANGE Scope of Work:

Equipment of a new furnace
Planning, programming, commissioning

STANGE Products: Programmer SE-510, H2-Sensor,
nitriding potential control


Nitrierofen

Type of Furnace: Nitriding furnace
Process: Nitriding

STANGE Scope of Work:

Equipment of a new furnace
Planning, programming, commissioning

STANGE Products: Programmer SE-510, H2-Sensor,
nitriding potential control


Nitrierschachtofen

Type of Furnace: Nitriding furnace
Process: Cl. nitriding, nitrocarburizing, oxy-nitriding

STANGE Scope of Work:

SE-607, nitriding potential control, H2-Sensor, Q-Probe

STANGE Products: SE-607 nitriding potential control, H2-Sensor, Q-Probe


Nitrierofen

Type of Furnace: Evacuable horizontal furnace
Process: Nitriding, nitrocarburizing, oxidizing, tempering

STANGE Scope of Work:

SE-607, nitriding potential control, H2-Sensor, Q-Probe

STANGE Products: SE-607, process control system ECS, H2-Sensor


Nitrieranlage

Type of Furnace: Nitriding furnace with two retorts
Process: Oxidizing

STANGE Scope of Work:

Retrofit to SE-607 and H2-Sensors

STANGE Products: SE-607, nitriding potential control, H2-Sensors,
CAN bases, ECS Evaluation


Schachtofen

Type of Furnace: Shaft furnace
Process: Nitriding, nitrocarburizing

STANGE Scope of Work:

Projecting, commissioning

STANGE Products: SE-607, nitriding potential control,
process control system ECS


Nitrierofen

Type of Furnace: Nitriding furnace, batch 1200 x 1000 x 900 mm
Process: Nitriding, nitrocarburizing, oxy-nitriding, pre- and after-oxidizing

STANGE Scope of Work:

Gassing, control cabinet, planning, software, commissioning

STANGE Products: SE-607 with nitriding potential control, H2-Sensor,
O2-Sensor, process control system ECS


Nitrierofen

Type of Furnace: Evacuable nitriding furnace
Process: Nitriding, nitrocarburizing, pre- and after-oxidizing, tempering

STANGE Scope of Work:

Projecting, control cabinet, commissioning,  control system ECS

STANGE Products: SE-607

 

Carburizing Furnaces

Diffusionsofen

Type of Furnace: Diffusion Furnace, approx. 2,8 m diameter, depth: 10 m
Process: Diffusion
Scope of Work: Project planning of a SE-607 with ECS process control system
Commissioning support
STANGE Products: SE-607P, OnLine- and OffLine diffusion,
ECS process control system


Aufkohlungschachtofen

Type of Furnace: Carburizing toploader furnace, furnace atmosphere endogas,
propane, air tempering furnace, oil and degreasing bath as well as
endogas generator and further annealing furnaces upgraded
Process: Carburizing
Scope of Work: Atmosphere control over C-probe, L-probe and
dewpoint sensor for checking
Batch documentation via ECS
Visualization and plant operation over InTouch
OffLine diffusion calculation
Remote control via telephone
STANGE Products: Program controller SE 502 with remote CAN basis
ECS process control system


Doppelkammerofen

Type of Furnace: Double chamber furnace
Process: Carburizing with diffusion calculation
Scope of Work: Start-up
STANGE Products: SE 607, process control system ECS


Kammerofen

Type of Furnace: Chamber furnace
Process: Carburizing with diffusion calculation
Scope of Work: Start-up
STANGE Products: SE 607, process control system ECS


MZKO

Type of Furnace: Multi-purpose chamber furnace
Process: Carburizing
Scope of Work: Retrofit to SE-604
STANGE Products: 2 x SE 604 with diffusion calculation

 

Autoclaves

Vulkanisierautoklaven

Type of Furnace: Autoklaven
Process: Vulkanisieren
STANGE Scope of Work: Retrofit of the control of two vulcanising
autoclaves, connection to ECS
STANGE Products: 2 program controllers SE-504, ECS



Vulkanisations-Autoklav,

Type of Furnace: Vulcanisation autoclave
approx. 4 m length, 2 m high
Process: Vulcanisation of print cylinders in the range
of up to 150 °C and 5 Bar
STANGE Scope of Work: SE-604 PLC programming and visualisation,
process control system ECS,
start-up support
STANGE Products: 2  SE-604 with data logger and control system ECS



Autoklave

Type of Furnace: Autoklave
Process: Sintering
STANGE Scope of Work: Control cabinet with SE-604, start-up
STANGE Products: SE-604 with control system ECS



Dampf-Autoklav

Type of Furnace: Steam autoclave with rotation
Process: Sterilisation
STANGE Scope of Work: Retrofit with SE-604
STANGE Products: SE-604


Dampf-Autoklav

Type of Furnace: Steam autoclave
Process: Steam
STANGE Scope of Work: SE-607, start-up
STANGE Products: SE-607


Autoklave

Type of Furnace: Autoclave
Process: Autoclave for laminated glass
STANGE Scope of Work: Installation ECS and support for WinCC connection
STANGE Products: 2 x SE-502


Dampfautoklav

Type of Furnace: Steam autoclave with rotation
Process: Steam
STANGE Scope of Work: Configuration
STANGE Products: SE-604

 

Pusher Furnace


Banddurchlaufofen

Type of Furnace: Continuous annealing line with feeding,  hardening furnace,
oil bath, washing machine, tempering furnace

Process:

Hardening , washing, tempering
STANGE Scope of Work: Modernisation of the overall control system and gas cabinet
STANGE-Products: SE-607


Durchlaufofen

Type of Furnace: Continuous annealing furnace

Process:

Tempering
STANGE Scope of Work: Control system, SE-607P
STANGE-Products: SE-607P

 

Annealing / Tempering Furnaces

Glühofen

Type of Furnace: Altogether nine annealing furnaces, from 10 up to 30 centners
Process:

Heating over gas burner
One SE-607 takes over the control of several furnaces
(Multi-Programmer).
STANGE Scope of Work: Control System for 9 annealing furnaces
SE-607 PLC programming and visualization
ECS process control system
Startup support and training
STANGE Products: SE-607 with 10-fold multi-programmer, CAN peripherals,
ECS process control system


Glühofen

Type of Furnace: Altogether five annealing furnaces,
for a hammer mill and a press plant.
Process: Heating over gas burner
One SE-607 takes over the control of several furnaces
(Multi-Programmer)
STANGE Scope of Work: Control System for  5 annealing furnaces
SE-607 PLC programming and visualization
ECS process control system
Startup support and training
STANGE Products: Programmer SE 502 with remote CAN peripherals
ECS process control system


Vergüteofen

Type of Furnace: Tempering furnace, approx. 4 m length, 2 m high
Process: Heating over gas burner. 3 zones.
One SE-607P takes over the control of several furnaces
(multi-programmer)
STANGE Scope of Work: Control System for 4 tempering furnaces
SE-607P PLC programming and visualization
ECS process control system
Startup support
STANGE Products: SE-607 with 10-fold multi-programmer, CAN peripherals,
ECS process control system


Herdwagenofen

Type of Furnace: Bogie hearth furnaces, some with two bogies, approx. 7 m length,
2,5 m high and one annealing bell
Process: Heating via gas burner. all around control
(software solution in the SE-607).
One SE-607 controls several furnaces (multi programmer)
STANGE Scope of Work: Control of 2 annealing furnaces and one annealing bell
SE-607 PLC programming and visualization,
control system ECS, start-up support
STANGE Products: SE-607, with 10-fold multi programmer, CAN peripherals,
control system ECS


Herdwagenofen

Type of Furnace: Bogie hearth furnaces with two bogies, approx. 15 m length, 4 m high
Process: Heating via 17 gas burners.
Six zones with all around control
(software solution in the SE-607).
STANGE Scope of Work: Complete electrical system of the furnace including control cabinets and wiring.
SE-607P PLC programming and visualitation,
control system ECS
Start-upsupport

STANGE Products:

SE-607P with Profibus master, data logger, control system ECS


Vergüteofen

Type of Furnace: Tempering furnace, approx. 4 m length, 2 m high
Process: Heating via gas burners. 3 zones.
One SE-607P controls several furnaces (multi programmer).
STANGE Scope of Work: Control of 4 tempering furnaces
SE-607P PLC programming and visualitation,
control system ECS
Start-up support

STANGE Products:

SE-607P, with 10-fold multi programmer, CAN peripherals,
control system ECS


Herdwagenofen

Type of Furnace: Bogie hearth furnace, approx. 7 m length, 4 m high
Process: Heating over gas burners. ratio control.
One SE-607 controls several furnaces (Multi-Programmer).
STANGE Scope of Work: Control system for two bogie hearth furnaces
SE-607P PLC programming and visualization
ECS process control system
Commissioning support

STANGE Products:

SE-607P with 2-fold multi programmer, CAN peripherals,
ECS process control system


Herdwagenofen

Type of Furnace: Bogie hearth furnace
Process: Heating via 8 gas burners.
Three zones  all around control
(software solution in the SE-607)
One SE-607P controls several furnaces (multi programmer)
STANGE Scope of Work: Complete electrical system of the furnace including control cabinets and wiring.
SE-607P PLC programming and visualitation,
control system ECS
Commissioning support

STANGE Products:

SE-607P with multi programmer, data logger, CAN- and Profibus Master as well as control system ECS


Haubenofen

Type of Furnace: Top-hat furnace
Process: Annealing
STANGE Scope of Work: Configuration SE-607 for 2 top-hat furnaces

STANGE Products:

SE-607

Herdwagenofen

Type of Furnace: Bogie hearth furnace some with two bogies, approx. 7 m length,
2,5 m high and one annealing bell
Process: Heating over gas burners. All-round control
(software solution in the SE-607).
One SE-607 controls several furnaces
(multi programmer).
STANGE Scope of Work: Control system for two annealing furnaces and one annealing bell
SE-607 PLC programming and visualization
ECS process control system
Commissioning support
STANGE Products: SE-607, with 10-fold multi programmer, CAN peripherals,
ECS process control system


Herdwagenofen

Type of Furnace: Bogie hearth furnace, approx. 7 m length, 4 m high
Process: Heating over gas burners. ratio control.
One SE-607 controls several furnaces (Multi-Programmer).
STANGE Scope of Work: Control system for two bogie hearth furnaces
SE-607P PLC programming and visualization
ECS process control system
Commissioning support
STANGE Products: SE-607P with 2-fold multi programmer, CAN peripherals,
ECS process control system


Herdwagenofen

Type of Furnace: Bogie hearth furnace with two bogies, approx. 15 m length, 4 m high
Process: Heating over 17 gas burners. Six zones with
all-round control (software solution in the SE-607).

STANGE Scope of Work:

Complete electrical system of the furnace including control cabinet and wiring.
SE-607P PLC programming and visualization
ECS process control system
Commissioning support
STANGE Products: SE-607P with Profibus Master, data logger,
ECS process control system


Herdwagenofen

Type of Furnace: Bogie hearth furnace
Process: Annealing, quenching

STANGE Scope of Work:

Equipment bogie hearth furnace with 6 gas burners

STANGE Products: SE-510, control system ECS, control cabinet


Herdwagenofen

Type of Furnace: Bogie hearth furnace
Process: Annealing, quenching

STANGE Scope of Work:

Modernization bogie hearth furnace with 12 gas burners

STANGE Products: SE-510, process control system ECS, control cabinet


Herdwagenofen

Type of Furnace: Two bogie hearth furnaces, approx. 10 m length, 4 m high
Process: Heating each via 14 gas burners.
Three zones with all-round control
(software solution in the SE-607).
Hot air extraction
and calculation by means of Reku and
combustion air control via
frequency-controlled combustion air fan.
Hearth chamber pressure control via chimney valve.
Hydraulic door bogie hearth control.

STANGE Scope of Work:

Complete electric system of the furnace including control cabinets and wiring;
SE-607P PLC programmig and visualization;
Control system ECS,
Commissioning support

STANGE Products: SE-607P with Profibus Master,
data logger, process control system ECS


Herdwagenofen

Type of Furnace: Bogie hearth furnace
Process: Nitriding, nitrocarburizing

STANGE Scope of Work:

Control unit for two bogie hearth furnaces

STANGE Products: SE-604


Herdwagenofen

Type of Furnace: Bogie hearth furnace
Process: Homogenization of aluminum (annealing up to  580 °C)

STANGE Scope of Work:

Retrofit bogie hearth furnace

STANGE Products: 2 x SE-607

 

Vacuum Furnaces

Vakuum- und Vakuumanlassofen

Type of Furnace: Vacuum and vacuum tempering furnaces as well as salt baths
Process: Vacuum and vacuum tempering
STANGE Scope of Work: Program controller SE-404
Connecting the existing PLC (Siemens S5) to
the SE-404 for control and signal transmission
9 salt baths are connected to one SE-404 for
recipe administration and data recording
Connection of all furnaces to a superior
visualization system is possible. Further
furnaces were updated at othe locations with
the same equipment
STANGE Products: Program controller SE-404


Vakuum-Ofen

Type of Furnace: Vacuum furnace
Process:  
STANGE Scope of Work: Equipment vacuum furnace with SE-604
STANGE Products: SE-604


Vakuumanlage

Type of Furnace: Vacuum furnace
Process: Annealing / quenching
STANGE Scope of Work: Retrofit the control of the furnace
STANGE Products: SE-604


Vakuumofen

Type of Furnace: Vacuum furnace
Process: Annealing
STANGE Scope of Work: Update control system ECS
STANGE Products: 2 x SE-502


Vakuumofen

Type of Furnace: Vacuum furnace
Process: Vacuum furnace
STANGE Scope of Work: Programmer control
STANGE Products: SE-404


Vacuumofen

Type of Furnace: Vacuum furnace
Process: Vacuum furnace
STANGE Scope of Work: New control SE-604 for the furnace
STANGE Products: SE-604


Vakuumpressea

Type of Furnace: Vacuum Hot Press
Process: Pressing of cermaic pads with high pressure under vacuum
STANGE Scope of Work: SE-607P PLC programming and visualization
Data logger and ECS evaluation
Startup support
STANGE Products: SE-607, CAN peripherals, ECS-AW,
Special board: CAN-IMPULS

 

Use of the O2-Sensor

Einsatz O2-Sensor

Type of Furnace: ModulTherm Furnace Chambers
Process: Leakage rate determination in vacuum processes
STANGE Scope of Work: 6 x O2 sensors for the leakage rate determination
STANGE-Products: SE-O2-40-Sensor